Short Run CD Printing: Printing the Discs and Packaging

Printing the CDs for a Brief Run CD Printing Venture

There are three principal strategies that can be utilized to print a brief run of CDs. In the event you’re doing them in-house then you’ll most definitely be restricted to the primary possibility which is digital (inkjet) printing. An expert printing firm will often have display screen printing and lithographic printing companies on supply too. Every CD printing course of has its strengths and weaknesses and we’ll go into extra element right here: color copies tampa fl

Digitally printed CDs

A digital CD printing machine makes use of an analogous printing technique to your customary desktop inkjet printer. The truth is, many fashionable dwelling printers include a CD tray that lets you load an inkjet printable CD into it and run it by way of the identical printing heads that will usually print onto paper. An expert digital CD printer is extra of a devoted machine that’s set as much as print solely onto CDs and has an automatic loading and unloading system for the discs. This technique implies that the machine can print as much as 200 CDs unattended and, as printing with these machines tends to be fairly sluggish, they are often left to print while others elements of the undertaking are attended to.

This CD printing course of is just actually appropriate for small quantities of CDs as it’s by far the slowest of the three principal strategies. The method velocity shouldn’t be helped by the truth that after the printing is accomplished, there’s nonetheless a necessity for the appliance of a transparent lacquer coating to guard the printed floor from moisture when dealt with. There are inkjet printable CDs in the marketplace that declare to have a water-proof end when printed however they’re nonetheless not as efficient and do not look nearly as good as a lacquered disc. On the plus aspect, this course of can be utilized to print very excessive decision pictures and the completed merchandise can look incredible when executed proper. There are additionally no fastened arrange prices with digital CD printing which is nice when you solely want 50 discs.

Display screen printing

CD display screen printing is a very talked-about, broadly used course of for printing CDs. The method is an adaptation of the display screen printing course of used for a few years to print onto paper merchandise and, certainly, it has been tailored to permit printing onto all method of surfaces to supply branded gadgets corresponding to mugs, t-shirts and USB reminiscence sticks. Because the title suggests, the method entails the manufacture of printing screens whereby every is used to print a unique color onto the disc. A CD display screen printer has 5 printing stations and through the use of a disc that has been beforehand printed with a base color, it’s potential to supply a print with 6 completely different colors concerned. The machine is mainly a rotating platen and as every color is utilized at every station, the disc passes below a UV mild which cures the ink earlier than the subsequent color is utilized.

This course of can solely be used to print areas of stable color and isn’t perfect for printing photographic pictures or delicate color gradients. The place art work has been particularly designed to make use of this printing approach, although, the outcomes might be really excellent particularly with the provision of fluorescent and metallic UV delicate inks. Using tremendous positive mesh screens implies that the print is sharp, crisp and has a tremendous texture to it. When set, the ink may be very sturdy and waterproof and isn’t simply broken by way of tough dealing with of the disc.

On the subject of quick run CD printing and utilizing the display screen printing approach, there are fastened prices concerned, particularly the screens and the movies used to make the screens. Subsequently, it’s not the best course of to make use of for lower than 100 discs if value is a matter with the undertaking. Nevertheless, the extra discs which can be display screen printed, the decrease the unit value will get, plus there’s the added bonus that when the screens are made they are often reused for reprints.

Lithographic (Offset) printing –

That is one other very talked-about technique for brief run CD printing tasks. A lithographic printing machine would not have a revolving platform just like the display screen printer; as an alternative it has revolving cylinders. The cylinder that applies the ink to the CD has a rubber blanket wrapped round it which rolls over the CD and transfers the ink onto the disc floor. The lithographic printing technique is ideal for printing complicated photographic pictures onto a disc and in addition for printing pictures which have delicate color gradients, however it’s not perfect for printing pictures with giant areas of stable color as making an attempt to keep up a constant stable color over a big space may end up in a patchy look on the completed print.

As with display screen printing, there are fastened prices concerned with lithographic printing as printing plates must be made up for every set of art work used. Jobs requiring lower than 100 discs can work out to be costlier per unit than if the digital printing course of was used as an alternative. However, as soon as extra, because the job quantity will increase, so the unit value will fall and if a re-print of the job is required then the printing plates might be saved and re-used.

Printing the Paper Components

On the subject of printing the paper components for a brief run CD printing undertaking, when you take your time and do it fastidiously, it’s potential to supply some very skilled trying prints. The print high quality of a comparatively low cost desktop inkjet printer is often glorious.

Printing CD Jewel Case Paper Components

You should purchase accurately sized templates on-line for making paper components to enter CD jewel circumstances, or you may merely purchase some top quality A4 dimension semi-gloss picture paper or inkjet printable silk paper inventory at about 150gsm. The benefit with shopping for templates for the rear tray card are that the backbone edges might be scored to make them simpler to fold however that is one thing that you are able to do your self when you’re cautious. The entrance booklet could be a folded sheet printed on either side to make up four pages and any extra pages might be added if required and stapled alongside the backbone. So long as you are taking your time with the reducing (utilizing a guillotine and never scissors) and are cautious with the stapling then there is no such thing as a motive why you should not have the ability to provide you with one thing very enticing.

There are a few issues to be aware of when printing paper components for a CD jewel case, corresponding to:

    • The entrance booklet can consist of two pages when you print on either side of a single panel which is 120mm sq., and four pages when you print on either side of a double panel 240mm x 120mm which is then folded. After this, the booklet has to encompass multiples of four pages as a result of manner they’re constructed. Check out a CD jewel case booklet out of your CD assortment the place there are greater than four pages and you will notice why. One booklet sheet 240mm x 120mm folded in half, makes four pages, however so as to add one other sheet the place the backbone is stapled, you could add one other four pages. The content material is mostly designed with this requirement in thoughts.


  • The rear tray card might be printed on either side however then you’ll need a transparent CD holding tray in your case to have the ability to see the print on the within. Additionally, the folded backbone strips are very skinny and it may be tough to get a very good high quality folded edge with out fastidiously scoring the within first. Any textual content printed alongside the backbone must be sufficiently small to suit and centrally positioned for the very best quality look.

Printing CD Card Wallets

As soon as once more, you should purchase templates to make your personal CD card wallets which might be printed after which “popped out” of the template as the sides are partially pre-cut for you. You may also print your personal on 250 – 300 gsm silk or semi-gloss A4 dimension card. The tabs might be scored, folded and glued utilizing a powerful glue to supply completely good outcomes.